OK following up my last post I finally got the passenger footwell fusebox cover back in place properly. I am 99% sure it wasn't fitted properly before. But what a pain to get back in, I never want to do that again - if I blow a fuse and need to change it now I'll probably just sell the car and buy a new one instead
In case anyone else is ever trying to do this I'll state what I found to work - don't give up it
will eventually go back into place.
1. Locate the
lip at the bottom of the panel so you know where that it.
2. Also note the
cut away on the bottom of the panel - you will be sticking your fingers under/through this later.
2. Locate the
black plastic retaining lip on the bottom of the footwell compartment that the panel lip has to fit under. You can find this under the fuse box. It's about 20 cm wide. This lip is reported as metal earlier in this thread on my '22 Emira it is plastic.
3. Partially refit the panel, you have to put in the top first into position and then slide in the bottom - this is not its final placement.
4. Pull back the passenger footwell carpet
to in front of the panel
all the way along - this can be tough.
5. Stick your fingers underneath the panel through the cut away and feel to the side and you will feel the panel ledge is
over the black plastic retaining lip. It needs to be
under.
6. With your fingers still in the cut away
pull the panel towards you making sure the footwell carpet stays in front of the panel - if it slips under the panel again it'll stop you getting the panel in place.
7.
Whilst still pulling the panel towards you with your other hand on the top of the panel push it down and whilst pushing down also push the bottom back in away from you to get the panel lip to go under the retaining lip
. Can you say contortionist?
8. Feel again through the cut out and
check the panel lip is now under the retaining lip. If not repeat steps 4-8.
9. If you have it in right, push the panel fully back in at the top and you
should be able to see the bolt holes for the retaining plastic bolts. You may need to get a screwdriver on the side of the panel and lever it left or right slightly to make sure the bolt holes line up 100%
10. The plastic retaining bolts go into the holes with the slots in the head horizontal - they will go in fairly easy and feel 'in place' if the panel is properly located. Turn the plastic retaining bolts 90 degrees to lock them (slots in the head will now be vertical).
11. Push the footwell carpet back into place under the bottom of the panel.
12. Pour yourself a beer - you have earned it.