I have thought about it but I know what will happen, I will tool up and they will solve it themselves. One thing is for sure, there would be no bubbles.Still waiting for someone to manufacture carbon replacement doors…..
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I have thought about it but I know what will happen, I will tool up and they will solve it themselves. One thing is for sure, there would be no bubbles.Still waiting for someone to manufacture carbon replacement doors…..
They could be, I don't know what the original mouldings weigh. I would expect them to be stronger, as the fibres would be longer and of course, air freeI think you might find there’s a demand for them. Folk who eventually might have to pay for corrective work themselves aren’t going to buy doors which might blister again.
Would they be lighter than the originals?
Which dealership told you this?I am assured that the replacements are the "very latest" so issue should not reoccur. Lets see.
Yes. What is unknown is whether this means only 1/3 of all panels are affected or whether all panels are affected and it has only shown up in a 1/3 of them so far. Probably somewhere in between.From the poll and posts on here, it looks like approximately a third of cars where affected and it appears to be the same for the replacement doors, about a third of them re-bubble.
The evidence from owners on this forum alone shows there's not been a resolution. As far as I know the cost is being passed on to Teijin.I'm not convinced there has been a resolution. My gut feeling is that lotus will pass the cost back up the supply chain and so will just live with the issue.
I'm on the cusp of buying a new 2026, but this issue is extremely concerning--enough to make me very possibly not buy the car at all. My guess is we're seeing perhaps less prevalence here in the U.S. only due to our cars beginning deliveries much later than the U.K., though one would think with the failures even on recently replaced doors in the U.K. that we would see more of this issue here. Hmmm.
I'm guessing there are air bubbles trapped within the composite during manufacturing. Maybe when exposed to intense heat the air expands and forces its way to the outside making the paint blister.So is the paint porous, because otherwise how does moisture get into the panel. About 18 months ago I was told at a dealership that the problem was caused by panel wipes used during preparation that left a residue before painting, but that the problem was identified and therefore that the issue was resolved. But here we are with replacement panels suffering a similar and presumably the same fate.
It isn’t the material per se that’s to blame as the body panels of my 10 year Alfa 4C are also made from SMC and that doesn’t have a blemish anywhere.
It’s moisture trapped in the panel during manufacture.I'm guessing there are air bubbles trapped within the composite during manufacturing. Maybe when exposed to intense heat the air expands and forces its way to the outside making the paint blister.
Pretty much but unless it is somehow wet inside the Teijin manufacturing plant this is unlikely to be moisture. It is more likely air (or fumes from the resins) getting trapped when the panels are compressed and moulded (a common problem with composites - see previous posts). The gas then expands (and contracts) under temperature changes which leads to blisters. This also causes micro-fractures (a known-issue that Teijin has and had been trying to resolve - see their posts about the gas bead filler) and this could/would let water ingress into the blisters.It’s moisture trapped in the panel during manufacture.